Xi 1M ETH

The Optris Xi 1M is a short-wavelength infrared camera that offers innovation, affordability, and precision in non-contact thermal imaging of challenging objects. Designed to operate within the short-wavelength infrared range (1M: 0.85 µm – 1.1 μm), this forward-looking infrared camera is engineered to capture measurement data for precise surface temperature analysis of hot steel, iron, brass, copper, tin, carbon, ceramics, and semiconductors. Addressing the rigorous demands of various industries, the Optris Xi 1M offers wide elevated temperature measurement ranges, exceptional accuracy, and customizable field-of-view configurations.

Many measurement objects consisting of non-shiny material show high and relatively constant emissivity independent of their surface consistency, at least in long-wave spectral ranges. Nevertheless, many metallic and shiny materials have a low emissivity at long infrared wavelengths. Low emissivity of those materials in the long wavelength infrared bandwidth results in varying and unreliable measuring results.

The spectral range of a short wavelength Xi 1M infrared camera matches most metallic material’s highest emissivity, which eases remote temperature measurement. In addition, due to Planck’s radiation law, exponentially more infrared radiation is emitted in the short wavelength range, so linear emissivity issues have less influence on the repeatability of temperature measurement results at short wavelengths. Therefore, contactless temperature measurement of shiny materials at high temperatures should always be as short-wave as possible, considering the higher temperature measuring range. In addition, these infrared cameras boast the capability to autonomously seek thermal hot spots, enhancing their utility and efficiency in various monitoring and inspection tasks. The Xi 1M infrared camera is specially designed and manufactured in Germany for these challenging industrial applications and outperforms long-wavelength infrared cameras in precision, accuracy, and repeatability.

The Xi 1M infrared camera features a mid-resolution thermal imaging capability (396 x 300 pixels), enabling it to excel in capturing temperature data across an extensive range from 450 °C to 1800 °C (842 °F to 3272 °F) without sub-ranges. Its remarkable distance-to-spot-size ratio ensures accurate temperature measurements, even when capturing images from considerable distances. This superior ratio surpasses the optical performance of modern pyrometers, facilitating detailed monitoring of targets at significant distances. Furthermore, the motorized focus functionality allows users to precisely adjust focus remotely on their surface temperature measurement targets.
The industrial-grade and robust design of the Optris Xi 1M ensures reliability in demanding industrial environments, making it an indispensable tool for process engineers seeking accurate infrared temperature measurements in manufacturing processes. Its compact yet durable and waterproof design renders it ideal for fixed installations or mounted setups, guaranteeing durability in diverse industrial manufacturing environments.

Featuring Ethernet as its primary interface, the Optris Xi 1M facilitates seamless connection to computers with a frame rate of 20 Hz for the full-size image. The USB interface, also at a frame rate of 20 Hz, is a secondary option for a sub-image of 132 x 100 pixels. Its smart autonomous operation eliminates the need for extensive software coding, enabling integration into control loops effortlessly. Moreover, the infrared camera boasts features such as automatic spot finding, direct analog output (0/4-20mA), and compatibility with industrial fieldbus systems such as Ethernet/IP, Modbus TCP/IP, RS485, or Profinet, making it the ultimate solution for original equipment manufacturer (OEM) use. The Xi 1M’s autonomous operation mode at 20 Hz for a sub-image of 132 x 100 pixels further simplifies integration into machinery.

In addition, the Optris Xi 1M offers access to more complex software functionalities, such as line scanning or image merging through the PIX Connect software license. PIX Connect is indispensable for researchers seeking an affordable IR camera with a powerful software platform for thermal image processing and temperature data collection. Developer kits are also available for integrators developing application-specific software solutions.

These innovative features enhance the infrared camera’s ability to provide accurate and reliable surface temperature measurements across various applications, ranging from quality control in manufacturing processes to condition monitoring and research and development activities. The Xi 1 M’s flexibility ensures seamless integration into various industrial setups, enhancing the camera’s adaptability to specific requirements. With its advanced features, the Optris Xi 1M sets a new standard for fixed-install infrared imaging, offering a cost-effective and powerful solution for diverse industrial applications.

Moreover, the infrared camera Xi 1M is compatible with an extensive range of accessories tailored for harsh environmental conditions. These accessories include a water-cooled housing, extending the operating temperature range to 250 °C (482 °F). Air purges are employed to uphold a pristine lens, guaranteeing uninterrupted temperature measurement even in dusty environments. The portfolio of compatible accessories is complemented by mechanical mounting options, electrical interfaces, and connection cables, all available at an appealing price point.

Thermography software optris PIX Connect is included and license-free.All infrared cameras are delivered with the thermography software optris PIX Connect, developed specifically for the extensive documentation and analysis of thermal images. The Windows-based PIX Connect software enables users to tailor the infrared cameras to meet specific requirements. It analyses live and recorded temperature data and triggers alarm signals for process integration.The key to leveraging the Optris infrared camera is a correct configuration. This includes detailed device-specific configurations such as frame rate, measurement range adjustments, external communication settings, and USB/Ethernet configurations. Moreover, PIX Connect facilitates firmware updates and the download of configuration files over the Internet. PIX Connect Optris offers several different SDKs for our Xi and PI thermal imaging cameras. Depending on the operating platform, the infrared camera, the coding language, and the hardware platform, different software interfaces can be utilized: SDK The Optris IRmobile allows users to set up and commission an Optris infrared pyrometer or infrared camera with an Android smartphone or tablet. This tool becomes handy for commissioning and aligning the infrared camera’s field of view or adjusting the configuration. The app analyzes the connected infrared camera’s live infrared image stream with auto hot and cold spot detection. For pyrometers, a temperature-time diagram or the video signal is displayed. This app works on most Android devices running 5.0+ with a USB port supporting USB-OTG (On The Go). Google Play

Can I trust the temperature measurement of a single pixel?

Due to the diffraction-limited nature of infrared optics, the optical resolution and image quality are physically limited. As the dimensions of the individual pixels are in the same range as the infrared wavelength, users shall ensure that the target is larger than the camera’s MFOV.

What is the speed of the Xi 1M in the autonomous operation?

20 Hz

How do I configure the IP addresses for the Xi 1M cameras?

Use the PIXConnect software to configure Ethernet settings and the autonomous mode.

Does the camera support DHCP in the Ethernet mode?

No, the camera must be assigned to a static IP address.

Do I need software to run the infrared camera?

No, the infrared camera can run without the support of a computer. However, for setup and configuration, the software PIXConnect is necessary.

Can I use the Xi 1M with metals?

Yes. the Xi 1M is specially designed and optimized for hot metal objects.

How do I focus the camera?

The motorized focus can be set with the PIXConnect software. In the PIXConnect software, click on the “distance” button in the toolbar and use the slider.

Where is the Xi 1M made, and does it contain memory components sourced from outside the U.S. or the European Union?

The Xi 1M is designed, manufactured, and calibrated in Berlin, Germany. Some electronic components may be sourced from outside the EU or the US. Still, it is important to note that the Xi 1M does not store any thermal images or temperature values in volatile memory. The Xi 1M only stores full thermal images, thermal video (.ravi files), and temperature values in the customer PC hosting the PIX Connect software necessary to operate the camera. The camera uses memory components inside the camera electronics, which may be sourced outside the EU or the US to store a reference picture (also called dark picture) of the non-uniformity correction paddle or flag and some reference temperatures used to correct temperature drift. All these memory elements are deleted when the power to the camera head is terminated.

Can the Xi 1M operate without a connection to a computer?

The Xi 1M can calculate the temperature autonomously without a computer. The temperature data can either be transmitted the USB or Ethernet interface or output via the process interface. Fieldbus communication is also available.

Can the Xi 1M send temperature information from spots or areas to my PLC?

The Xi 1M can send temperature information or temperature alarms from the Process Interface connection on the back of the camera. A cable with integrated electronics and a terminal block is included with the camera. It can be programmed in PIX Connect software as an Analog Input (AI) and Digital Input (DI) to control the camera or as an Analog Output (AO) to control the process. The signal level is always 0-10 V (DI = 24 V). An optional industrial process interface is also available, delivering up to three independent temperature values or alarms to a user-supplied PLC. USB-RS485 adapters are available for applications with output requirements for more than three areas.

• Process imager Xi 1M
• Ethernet / PoE cable 1 m (3.3 ft)
• USB cable 1 m (3.3 ft)
• Cable for output/input 1 m (3.3 ft) incl. terminal block
• Mounting bracket with nut
• Software package Optris PIX Connect
• Quick Start Guide